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How To Repair Delamination On 2001 Designer Series Motorhome Cab Over

Topic: 2022 NL Delamination
Posted Past: Wardster on 01/04/16 11:49am I purchased my 2022 NL QCSE in April 2022 and recently noticed a bulge forming on the starboard side wing merely below the cab over - meet below.

[image]

Since this rig is less than a yr old even by it's build date, I am surprised to see this. I sent this same photograph to Keith at NL this morning to see how he wants to handle it, simply I oasis't heard back from him nevertheless. Stay tuned to see how this plays out.


2022 Northern Lite 8'11" Q Archetype Special Edition
2003 GMC 2500HD Crew Cab 4x4 - Duramax/Allison

Posted By: Reddog1 on 01/04/16 12:07pm We are looking forward to you lot getting this resolved. Cheers for posting.

Wayne

EDIT: Obviously, the final resolution may take some fourth dimension. Hopefully you will update this thread, so all information is in one place.


Posted Past: Photomike on 01/04/16 12:24pm I am curious, did you endeavour lifting the camper with the jacks? If so did the burl go away?
2022 Ford Transit
EVO Electrical bicycle
Advanced Elements Kayaks
Posted By: Wardster on 01/04/xvi 12:25pm

Reddog1 wrote:

We are looking forward to you getting this resolved. Cheers for posting.

Wayne

EDIT: Plain, the terminal resolution may have some time. Hopefully y'all volition update this thread, then all information is in one identify.

Understood, and you're right, this isn't going to be resolved apace. Hopefully, the Mrs. and my little i will understand considering nosotros proceed to army camp a few times a month fifty-fifty during the winter months.


Posted Past: Wardster on 01/04/16 12:27pm

Photomike wrote:

I am curious, did you endeavour lifting the camper with the jacks? If and then did the bulge go away?

Yes, the bulge is almost unnoticeable when the TC is on the jacks, which should help with the repair.


Posted Past: d3500ram on 01/04/sixteen 12:40pm

Wardster wrote:

Photomike wrote:

I am curious, did you endeavour lifting the camper with the jacks? If and then did the burl become away?

Yes, the bulge is almost unnoticeable when the TC is on the jacks, which should assist with the repair.

Whether the bulge goes away irrespective of on or off the truck is unacceptable IMHO. For a new, less-than-1-year old camper a repair should not be necessary for this. Information technology might be indicative of a much more serious nature. Did it do this when yous took commitment or is information technology recent?


Posted Past: Wardster on 01/04/16 01:04pm

d3500ram wrote:

Did it do this when you took delivery or is it recent?

I know it wasn't at that place when I took delivery of information technology because I walked around the unabridged TC looking for any signs before I left the dealership.

When did it actually start? To be honest with yous, I never thought to look for whatever delamination until information technology was mentioned in another thread, so I don't actually know when information technology started. However, I just spent a footling time looking through my pictures and I can barely see information technology in the photograph below, which was taken on September 5, 2022

[image]


Posted By: Wardster on 01/04/16 03:05pm Keith wants me to accept it back to the dealer where I bought it, so they tin become over it. I recollect they are trying to dominion out any negligence on my part, which I understand. When I chosen the dealership to see what his schedule looked similar for the rest of the calendar week, he told me that he's not certain what NL wants him to do because he isn't set to exercise fiberglass repairs. He'due south going to call Keith himself to notice out, then let me know.

Day 1 - I am happy with the progress/responsiveness so far.


Posted By: HMS Beagle on 01/04/16 03:15pm Ane thing I detect in the last moving picture is you have frame mounted hold downs, which pull nearly directly down on the fly rather than 45 deg or more frontwards as would be typical with bed mounted ones. That puts more stress on the corner, which is buckling away from the core due to compression in that panel. This estimation is reinforced past the fact that information technology mostly goes abroad on the jacks, which would put the same console in tension.

Do you notice anything on the other side? One trick the yacht surveyors will use to discover delamination is to tap on the skin listening for a divergence in audio. A delaminated area will sound lower pitched and hollow typically. You don't need to beat on it with a framing hammer, the edge of a quarter coin works pretty well. It might exist hard on a BF/NL camper because there are so many voids in the cadre by design.


Bigfoot 10.4E, 2022 F350 6.7L DRW 2WD, Autoflex Ultra Air Ride rear break, Hellwig Bigwig sway confined front and rear
Posted By: Wardster on 01/04/sixteen 03:22pm

HMS Beagle wrote:

Exercise yous notice anything on the other side?

Nope, the other side is fine.


Posted By: Wardster on 01/04/sixteen 03:28pm The dealership only called me back subsequently talking to Keith. The good news, according to what Keith told my dealer, is that this will not require a body store, so he tin can take care of it. Information technology sounds like Keith will walk his guys through the repair process, which could happen as early as next week.

Possible causes discussed with Keith and my dealer:

1. Loose turnbuckle + large bump
2. Tight turnbuckle + big bump
3. Not enough agglutinative applied to the gel coat ahead of/during the fiberglass installation.

My turnbuckles are installed per TorkLift's specifications and I've never been off route with it, then I am leaning toward Number 3.

* This post was last edited 01/05/16 06:14am past Wardster *


Posted Past: Photomike on 01/04/sixteen 03:48pm

d3500ram wrote:

Wardster wrote:

Photomike wrote:

I am curious, did you try lifting the camper with the jacks? If so did the bulge go abroad?

Yep, the bulge is near unnoticeable when the TC is on the jacks, which should help with the repair.

Whether the burl goes away irrespective of on or off the truck is unacceptable IMHO. For a new, less-than-one-year old camper a repair should not be necessary for this. It might be indicative of a much more than serious nature. Did it do this when y'all took delivery or is it recent?

I agree that it should not do it and it should be fixed.

All I wanted to know with my question is if information technology was a weakness (as would be indicated with the bulge that would go away when put on the jacks) or if information technology was permanently like that(no modify when jacked up) so could exist from the forming procedure of the fiberglass, something pushing against the fiberglass from behind, etc.

If it goes away when jacked up and so I would say something has given mode.

Hope it is stock-still quickly for you!


Posted By: rhode trip on 01/04/16 05:06pm

Wardster wrote:

I purchased my 2022 NL QCSE in April 2022 and recently noticed a bulge forming on the starboard side wing just below the cab over - see below.

[image]

Since this rig is less than a year old even by information technology's build engagement, I am surprised to run into this. I sent this aforementioned photo to Keith at NL this morning to run across how he wants to handle it, but I haven't heard back from him however. Stay tuned to see how this plays out.

WOW! That picture looks exactly like my camper did... well, except mine was sometime and bug splattered. I'm surprised to see it happen on a new one.
My repair thread...shows the wall construction
Good luck with the repair!


2002 Dodge 3500 CTD/DRW/
2000 Northern Lite ten-2000cd

www.LapelPinPlanet.com


Posted Past: kohldad on 01/04/xvi 05:34pm Wonder if this has anything to do with the new molds and design implemented afterward the plant fire?

Not sure how they are going to fix choice 3 without removing a lot of stuff from the camper to properly get at the bad area which needs more adhesion. Besides, it will be hard to properly get in there to reapply the adhesion and larn a long term repair.

Skilful luck on a quick and long lasting repair.


2022 Ram 3500 4x4 Crew Cab SRW 6.4 Hemi LB 3.73 (12.4 hand calc avg mpg later on 92,000 miles with camper)
2004 Lance 815 (prev: 2004 FW 35'; 1994 TT xxx'; Tents)

Posted By: billtex on 01/04/sixteen 06:47pm Sorry to see the trouble west/new camper. On a positive note; fiberglass is easy to repair. As Rhodetrip tin can verify we live in the boat edifice capital of the The states...a adept glass Guy could repair this no problem...and you would never be able to tell. Probably better than new! I feel pretty strongly NL will exist able to go this repaired for y'all but fine. Good luck.

Bill


2022 F350 CC LB
Eagle Cap 850
25'Airstream Excella
"Expert People Beverage Adept Beer"-Hunter S Thompson
Posted Past: Reddog1 on 01/04/xvi 08:32pm I enquire our members not leap to conclusions. It is not fair to anyone involved. If y'all are an arm chair Engineer, please be respectful enough to state as much.

If y'all think nigh it, NL and the TC owner have a lot at stake. So does the dealer to a large degree. Stuff happens, and the manufacture has their reputation and product quality to keep intact. Due to the fact manufactures are not immune to mail on RV.Net, it is okay with me if Keith wishes to PM me. Sometimes members make post that would be all-time responded to past the manufacture.

I think it is important to note that we seldom take structural complaints on the NL or Bigfoot TCs. My point is to keep information technology in perspective.

Wayne
Moderator


Posted By: GaryT on 01/04/16 09:31pm Damage is the aforementioned corner every bit what occurred on my 2004 x.ii CD. Stock-still this with several layers of long stranded fiberglass. Suspect Alaska's roads had something to do with this.
Posted By: Reddog1 on 01/04/16 09:36pm GaryT, do you have any details/photos?

Wayne


Posted By: Wardster on 01/06/sixteen 08:43am Update

Since the bulge was virtually unnoticeable when it was on its jacks, Keith wants to initially try to reactivate the gum past heating the area up in the dealer's shop. He said that process takes near 24 hours to consummate, so results volition be determined rather speedily. If that doesn't piece of work, and then they will remove the cab window and inject Sikaflex 252 into the void in an effort to resolve the delamination issue. The dealer is going to let me know tomorrow if he can go me in next week, then either way this should exist a quick repair.


Posted By: covered carriage on 01/06/16 09:02am Wardster, I recollect it important to tell you that my 2003 NL has been on lots of country gravel back roads and my tie downs have been tightened to where the leap load is up the ane/8th of an inch on the torklift springs in front and have not seen this trouble. My camper has done fine in that the wings take not stressed. I have seen your problem only once before on a new BF camper.I don't know what they did to repair information technology under warranty.

My burl, as discussed in the other post, never showed for years until I got to using it nearly fulltime. Lots of condensation. I recollect the glued failed on mine but won't know till I become to do the repairs.


Posted Past: jimh406 on 01/06/xvi ten:26am Glad they have a plan to ready information technology Wardster and thanks for the update.
'x Ford F-450, 6.iv, four.30, 4x4, 14,500 GVWR, '06 Host Rainer 950 Dbl Slide, Torklift Talon tiedowns, Glow Steps, and Fastguns. Bilstein 4600s, Firestone Air Numberless, Toyo M655 225/19.5 Gs, Short front hitch, Energy Suspension bump stops.

Posted By: HMS Beagle on 01/06/sixteen 10:34am

Wardster wrote:

Update
If that doesn't work, and so they will remove the cab window and inject Sikaflex 252 into the void in an effort to resolve the delamination issue.

If the delamination was in the mucilage line, then 1 or both sides will be covered with the original glue, and annihilation injected in the gap will concord no better than the original glue. If the failure is in the cadre, then injecting something might get the core solid once again. It would exist interesting to look down in the gap if the window is out to run into what the failure style really is. You might be able to go a snake camera in there. In whatsoever example this kind of repair attempt is less destructive and does not prevent more drastic measures, if required, later.


Posted By: Wardster on 01/06/16 01:54pm The delamination doesn't extend all the way up to the window, then they will have to create a pathway through adept material to become Sikaflex to the delaminated expanse, if that becomes necessary. With respect to the location of the actual failure across the cantankerous section of the wall, your judge is equally good equally mine. Using a snake camera is a good thought and I will pass that along to the dealer if he's directed to go that road by Keith.
Posted By: shellbackcva59 on 01/06/16 02:04pm Very unfortunate that it delaminated. Hopefully the repair will solve the problem. I personally wouldn't be very comfy with a repair on delamination. I would ask the manufacturer to extend the warranty to encompass whatever failure in the future.
Posted By: covered carriage on 01/07/sixteen 07:27am

shellbackcva59 wrote:

Very unfortunate that information technology delaminated. Hopefully the repair volition solve the problem. I personally wouldn't exist very comfortable with a repair on delamination. I would ask the manufacturer to extend the warranty to cover any failure in the time to come.

Such a key area with the tie downs pulling on the wings. A little imagination can meet it meliorate go fixed correct....

I really appreciate you lot showing this as I see mine needing a strengthener across wing fronts west/ 1 solid member using the fiberglass panels talked about earlier. I say this because the age of my camper is showing slight wrinkles generally spread out beyond this forepart section. Non much only you can meet them information technology in the low-cal.


Posted By: Wardster on 01/07/16 xi:00am

shellbackcva59 wrote:

I would enquire the manufacturer to extend the warranty to cover any failure in the time to come.

Since nosotros are dealing with essentially a new unit, I nevertheless have over v years remaining on the structural warranty so I should be fine.


Posted By: Wardster on 01/xvi/16 01:16pm Dropped the TC at the dealer this morning, then information technology's in his hands to get information technology sorted out with Keith. He said he has a Plan A, B, and C, and so that'south encouraging.
Posted By: Wardster on 01/18/xvi 02:44pm The dealership called to tell me that the bulge is non completely gone while the TC is on information technology's jacks, so they don't think Plan A will work. Plan A was to heat the area up to the point that the gum reactivated, but that would require a complete disappearance of the burl.

The dealer likewise had a fiberglass guy (specializes in boat repairs) stop by to wait at it and he doesn't empathise enough most the construction of the TC to make a call regarding the repair. Specifically, they don't know what the cantankerous department looks like through the delaminated area, so they sent additional pictures and left a message with NL to get their opinion earlier they get whatsoever further.

While it's highly unlikely, he said that NL may want the unit of measurement sent dorsum to them, so they can investigate the problem in their factory and make the repair at that place. That's an expensive trip from Ohio to the NL facility in B.C.


Posted By: rhode trip on 01/18/sixteen 03:50pm Did you look at the link I posted? That area looks like this:
[image]
In the photograph, I have cut out the foam and luan from the fiberglass.
I had a lot of disintegration of the foam so I replaced that section. You can see the crossection vertically in the center of the photo.
I don't come across whatsoever reason your foam would not be fine...its a brand new camper... so y'all could probably remove the window and get agglutinative into that area using a slice of tubing on the end of the caulking gun.
Sikaflex is really thick and hard to get distributed. Get a couple deep pharynx clamps on it and clamp information technology upward. I don't call back it will be difficult to fix.

fixing my delamination


Posted By: shellbackcva59 on 01/18/16 07:25pm Trying to repair a laminated section without complete dis assembly is iffy. You lot volition never be sure if the adhesive got to all the areas needed. Crazy expensive to send information technology back for a manufactory repair though.
Posted By: Wardster on 01/18/16 07:46pm

shellbackcva59 wrote:

Trying to repair a laminated section without consummate dis assembly is iffy. You will never be sure if the adhesive got to all the areas needed. Crazy expensive to ship it dorsum for a mill repair though.

They but delivered three new units to the dealer last calendar week. That would take been a good time to take mine back if they were considering it.


Posted By: Wardster on 01/xviii/xvi 07:57pm

rhode trip wrote:

Did you wait at the link I posted?

I did see your link and I really mentioned it to my dealer when the issue first came upwardly. The dealer is taking the position that he is only interested in doing what Keith wants and I can't say that I blame him. He besides said that Keith still thinks that this was an consequence with the necktie-downs and some bumps I might have hit, and that's troubling. I've never been off-road and my FastGuns were installed properly (confirmed by the dealer), and so they need to let go of that theory.


Posted By: Joe417 on 01/19/16 11:13pm I've been interested in both the NL ten-2 and BF 10.4, so are you maxim that the construction of the fiberglass does not back up itself? It requires being bonded to the polystyrene and interior paneling to support the structure of the camper?

I understand how strong stress skin panels are. I've worked on a few. I had a Palomino 8801 that was fabricated that way. Very strong, but the glass was merely 1/sixteen" thick and it had an aluminum frame around the edge of each panel.

I idea that both BF and NL were made like a boat, which has a few frames and the transom glassed into the hull only nearly of the forcefulness in the thickness of the molded fiberglass which is a factor of only fiberglass lamination.


Joe & Evelyn

Posted By: bigfootford on 01/nineteen/xvi 11:49pm

Joe417 wrote:

I've been interested in both the NL 10-2 and BF x.four, so are you maxim that the construction of the fiberglass does not support itself? It requires being bonded to the polystyrene and interior paneling to support the structure of the camper?

I understand how strong stress skin panels are. I've worked on a few. I had a Palomino 8801 that was made that way. Very strong, but the glass was only 1/sixteen" thick and information technology had an aluminum frame around the border of each console.

I idea that both BF and NL were made similar a boat, which has a few frames and the transom glassed into the hull but nigh of the force in the thickness of the molded fiberglass which is a gene of only fiberglass lamination.

Right for most if not all structure ridgedness of the camper.

On the Bf the corners are full-bodied with fiberglass strands and quite structurally audio.

The weakness that is obvious is in the spans, not corners.

The spans are enforced past the sandwiched foam...

Both campers survive very well under these atmospheric condition but in that location are the few that exercise not

Why?

Whatever flexing is subject field to stressing of the foam to fiberglass bail....

So the twisting of the camper in any mode will stress that bond, Same equally a woods metallic structure... so what gives?

A Class B motorhome may be a real comparison...

Chassis flex/ twist.. Not a problem

Camper twist flex a problem

Why is the camper flex twist a problem....

Probably deals with how nosotros elect to hold our campers to the frame...

Jim


2000 2500 9.6 Bigfoot,94 F250, Vision 19.five, Mich 245/70XDS2's, Bilstein shocks, air bags/pump, EU2000, PD 9260,Lifeline 100ah, 200W. solar, Morningstar Sunsaver 15A/ brandish panel, Trimetric, Delorme/laptop, Holux gps rec,led lights, Wave-three heat.
Posted By: HMS Beagle on 01/20/16 12:58pm

Joe417 wrote:

I've been interested in both the NL 10-2 and BF ten.4, and so are you saying that the construction of the fiberglass does not support itself? It requires existence bonded to the polystyrene and interior paneling to support the structure of the camper?

I empathize how stiff stress skin panels are. I've worked on a few. I had a Palomino 8801 that was fabricated that way. Very potent, merely the drinking glass was simply one/16" thick and it had an aluminum frame effectually the edge of each panel.

I idea that both BF and NL were made like a gunkhole, which has a few frames and the transom glassed into the hull merely virtually of the strength in the thickness of the molded fiberglass which is a factor of but fiberglass lamination.

Both these campers and boats rely on the sandwich for stiffness. The Bigfoot skins are around ane/eight inch thick, quite strong in tension only not very stiff in a big panel. They are dissimilar a boat sandwich structure, yous will never see bead lath used as a core, 3 mm luan used as the inner peel, and contact adhesive used in a gunkhole.

On the BF, the basement and front console area which seem to be the problem for the OP are solid plywood under the fiberglass. On my 10.5, 2 layers of three/4 (1.5 inch) all around the basement. Non certain what is in the forepart panel next to the window, probably goes to cream there. For an extra $100 or so per camper, they could employ extruded polystyrene, which would be mode meliorate for this use. Going to real structural core and real cores structure techniques would be a much larger increase in cost.


Posted By: Photomike on 01/20/16 10:42pm

Joe417 wrote:

I've been interested in both the NL 10-2 and BF x.4, then are you saying that the structure of the fiberglass does not support itself? It requires existence bonded to the polystyrene and interior paneling to support the structure of the camper?

I understand how potent stress peel panels are. I've worked on a few. I had a Palomino 8801 that was made that way. Very strong, but the glass was only i/xvi" thick and it had an aluminum frame effectually the border of each panel.

I thought that both BF and NL were made similar a gunkhole, which has a few frames and the transom glassed into the hull only near of the forcefulness in the thickness of the molded fiberglass which is a factor of only fiberglass lamination.

Long postal service.... sorry

Before you discount either make there are a few things to consider. Beginning I have a NL and I love it, I looked at buying a BF when I was in the market and would accept merely found the fit and stop inside of the used BF units that I looked at horrible compared to NL (this was a number of years ago). Both beat builds were similar in overall construction, they may have inverse more recently, but the idea is strong and and then is the product from years ago till today. I take as well sold, or helped people purchase, over a dozen NL's over the years telling people what to await for, what to stay away from then on. Of all those people I accept non heard dorsum from i with issues, not proverb that problems do not happen, but so far fortunately no one that I helped has had an outcome. Also I know of many people with BF'southward that take units and love them with no issues.

So why the bug that we hear most? Well I am sure that both NL and BF would dear it if all units were 100% and never had an consequence but I think it is a simple fact that people are edifice the units and sometimes things such as glue, temperature or force per unit area varies and can cause an issue downwardly the line. I also think at times that we, equally the end users, really push these units and that is when they prove problems. Not that we should not push them merely imagine what would happen to trailers or Class A,B & C's if they were taken in fifty-fifty a few of the easier places that nosotros have our campers. My NL for case has a number of boxing scars from copse, rocks, a cargo trailer and pot holes that would probably destroy other RV's. Doing this will surely show any weaknesses and possibly also create weaknesses over fourth dimension. Again information technology should non exist an escape to play down a failure, but both of these situations (industry and use) can come in to play.

I hope that both manufacturers proceed to work on improving their products, every bit they should if they wait to stay in business, but even with the products beingness produced today I experience that both NL and BF's are superior to many of the other TCers that are on the market and I would non hesitate to buy either one, new or used, and be happy with it. If you lot are buying a used unit exercise all y'all can to check it out for any structural bug (in addition to the regular Rv bug that you should check), load information technology on a truck - take it off the jacks and check for whatsoever issues. If y'all are buying new brand sure that the warranty is activated then you lot are protected.


Posted By: shellbackcva59 on 01/21/16 06:34am

Wardster wrote:

rhode trip wrote:

Did you look at the link I posted?

I did encounter your link and I actually mentioned it to my dealer when the upshot first came up. The dealer is taking the position that he is only interested in doing what Keith wants and I tin can't say that I blame him. He also said that Keith nonetheless thinks that this was an issue with the tie-downs and some bumps I might have hit, He also said that Keith yet thinks that this was an effect with the tie-downs and some bumps I might accept hit, and that's troubling. I've never been off-road and my FastGuns were installed properly (confirmed by the dealer), and then they need to let go of that theory.

I'd be adamant that Keith gets that thought out of his head immediately! Sounds like a BS excuse not to take the responsibleness that in that location could be a failure in the bonding of construction materials.


Posted By: Wardster on 01/21/16 07:21am Keith wants to come across/prepare the TC at their factory, so it will be heading back on one of their trucks afterwards they make a commitment to ane of the east coast dealers next calendar week. I know information technology will exist an expensive journeying there and back, but I am happy that he made the call.

* This postal service was concluding edited 01/21/xvi 06:51pm by Wardster *


Posted Past: billtex on 01/21/16 06:40pm

Wardster wrote:

Keith wants to see/fix the TC at their factory, so it will be heading back on one of their trucks later on they make a delivery to on of the eastward coast dealers side by side week. I know information technology will be an expensive journey at that place and back, but I am happy that he made the call.


Absolutely the correct call for a new camper.
Keep us posted to the consequence. Hopefully you'll have it dorsum for leap!

Skillful luck, Bill


Posted By: bigfootford on 01/21/16 07:42pm I would look the ballast betoken for the tiedowns to pull through the fiberglass earlier the delam occurs... Only thinking!

I as well am glad that NL wants to take a look....

I have faith in NL to exercise the right thing.

Jim


Posted By: shellbackcva59 on 01/22/xvi 09:05am

Wardster wrote:

Keith wants to come across/set the TC at their manufactory, so it will be heading back on i of their trucks after they make a delivery to one of the due east coast dealers next week. I know it will be an expensive journey there and back, only I am happy that he made the call.

That'due south good news. Hopefully you volition become information technology dorsum in time for spring camping.


Posted By: Wardster on 01/24/sixteen 05:28pm Went to the dealer today to get all of my personal belongings out of my TC before it goes dorsum to the NL factory in B.C. While I was there, I noticed that the gel glaze is now cracked in a couple of spots at the location of the bulge. They weren't there when it was unloaded, then they must have formed equally its sat on the jacks. More than work for Keith and his guys, but my dealer said that'southward one of the reasons why they wanted it sent back to them.
Posted Past: covered carriage on 01/25/sixteen 09:47am Ask Keith if he would be kind enough to send pics on the progress. I would want them for my ain teaching nearly my camper.
Posted By: jimh406 on 01/25/16 10:58am Good luck getting a good prepare. More details on the repair would be interesting fifty-fifty if I don't have a Northern Lite.
Posted Past: Wardster on 02/02/16 11:37am My TC was picked upwards by NL on Dominicus and is currently making its way back to the manufacturing plant. I sent Keith an email with a list of other things to take intendance of while it's there and he assured me that they will go through everything when it gets back.
Posted By: jimh406 on 02/02/xvi 01:38pm Good news!
Posted Past: Reddog1 on 02/02/16 02:16pm Great!
Posted By: shellbackcva59 on 02/x/xvi 03:01pm Did your camper go far dorsum to the manufacturer yet?
Posted By: Wardster on 02/10/xvi 03:13pm

shellbackcva59 wrote:

Did your camper brand information technology back to the manufacturer all the same?

Yep, Keith let me know via email terminal dark that it arrived back at their facility over the weekend and that they started the repairs yesterday. He indicated that he would go along me updated on progress, but expects to send it back to the dealership in approximately three weeks on another load heading to the eastern U.South.


Posted Past: shellbackcva59 on 02/10/sixteen 04:20pm Three weeks, that'southward sounds great.
Posted By: Wardster on 02/13/xvi 06:57pm The repair is complete! Keith sent me an email this morning to let me know that they finished everything up yesterday. He said that they cutting out the bulge and re-fiberglassed that area and information technology looks as expert as new. They also took care of a handful of other items while it was there, so I am pretty happy. He said that information technology will send out on their adjacent load heading eastward, which should arrive dorsum at the dealership in near three weeks.
Posted By: shellbackcva59 on 02/14/16 05:52pm Sugariness, information technology will exist back in time for spring.
Posted By: Chiliad Mac on 02/14/16 07:59pm That has to be a expert feeling. Did they tell y'all what was the definitive cause? I've been post-obit this thread being I have a NL likewise. I can't walk by my TC anymore without looking downwardly all the walls, going so far equally lifting upward my embrace (paranoid I approximate). Keith'south the reason we bought our unit, nosotros must have asked him thousand questions over 4yrs before ownership IMHO the best camper out there. He just give'due south yous the feeling that they'll be there for you if ever needed. Glad it all worked out for y'all. Savour your travels.
Posted By: jimh406 on 02/15/16 01:51am I'm glad they got information technology fixed, too. That'south great.
Posted Past: Wardster on 02/fifteen/16 06:22am

K Mac wrote:

Did they tell you what was the definitive cause?

He didn't mention a cause in the email, then we may never know. I'grand merely happy that it got fixed.


Posted Past: billtex on 02/15/sixteen 09:23am That is skilful news. Hopefully repaired to your satisfaction.
An unfortunate incident...only NL did the right thing and chosen the unit dorsum in for repair.
That'south a solid visitor.
Adept luck, safe travels, Bill
Posted By: Wardster on 02/xv/16 02:13pm

billtex wrote:

Hopefully repaired to your satisfaction.
An unfortunate incident...but NL did the correct thing and chosen the unit dorsum in for repair.
That's a solid company.

I couldn't hold more about calling it back to the factory and I'chiliad sure the guys there did a neat job fixing information technology. They too replaced the Hekki skylight because the screen wouldn't close properly, one of the interior lights because the switch was not functioning properly, and both front end Happijacs (not exactly sure why both were replaced, but one was popping when we unloaded the TC at the dealership). They also installed an upgraded aluminum sewer holder cap because the existing plastic one wouldn't stay airtight.

I was hoping to add together a boat rack to information technology earlier it came dorsum, but the DW shot that idea down.


Posted Past: Powerdude on 02/16/xvi 10:51pm While information technology's squeamish that they took information technology to the mill to be fixed, y'all still gotta wonder.

Is anything made right and not cheapened out these days?


2022 F250 CCSB 4x4 six.2L
2001 Lance 820
Posted Past: Wardster on 02/27/xvi 06:13am Quick Update - Keith at Northern-Lite sent me an email yesterday to let me know that my TC was loaded upwardly and headed to the dealership, and so I should be back in the saddle by this time adjacent week. Very curious and a scrap broken-hearted to see how well the delaminated area looks subsequently the repair. I will certainly mail pictures once I get it back home.
Posted By: jimh406 on 02/27/16 08:28am Good luck Wardster!
Posted Past: Wardster on 03/04/16 07:49am But drove nearly two hours downward to the dealership to pick up my NL merely to discover that the gel coat is cracked where they made the repair. Needless to say I am very disappointed since the repair was fabricated at the factory. I've sent photos to NL, simply they're three hours behind u.s. here in Ohio, then I'll have to standby for a few hours until nosotros hear back from them regarding a path forward.
Posted Past: jimh406 on 03/04/xvi 08:28am That stinks. Good luck Wardster.
Posted Past: Wardster on 03/04/sixteen 08:48am Northern Low-cal is going to have care of the event

* This postal service was final edited 03/04/sixteen xi:19am past Wardster *


Posted By: jimh406 on 03/04/xvi 08:56am That's peachy Wardster.
Posted By: ticki2 on 03/04/xvi 09:01am I was simply about to suggest that at this indicate you insist on that . Glad they stepped up . Hope they volition tear that camper apart and find out what went wrong . One matter I establish troubling from some of the pictures , it appears they are using white bead board ( open cell foam)for insulation . From my experience information technology will absorb a lot of water if exposed to water . Best of luck , I hope this is over for you .
'68 Avion C-eleven
'02 GMC DRW D/A flatbed
Posted By: HMS Beagle on 03/04/sixteen 10:11am Did yous take any pictures of the gel glaze cracks? Not trying to slam NL, only wondering what the problems were.

The biggest problem with bead board, AKA Expanded Polystyrene Cream (EPS), is that it is a weak core material. Extruded Polystyrene Foam (XPS) is preferable but more expensive and harder to become. It absorbs less water only likewise has higher sheer and bail strength. My 1988 and 1998 Large Foot both had XPS, but the 2008 has EPS I am sad to say. If you had the ability to influence them, I would request that XPS foam exist used even at a price premium.


Posted Past: shellbackcva59 on 03/04/16 02:16pm

Wardster wrote:

Northern Calorie-free is going to take care of the effect

Does it sound like it volition take to go back, or practise they plan to have someone local exercise the repair? I'm non certain how y'all repair something that is more or less composite construction. I would remember it's a i and done build. At this point I'll bet the manufacturer wished he had just gutted your camper and installed everything in a new vanquish.


Posted Past: d3500ram on 03/04/16 02:54pm Wardster... Call me crazy, but did I read where NL was going to provide a new unit of measurement? I run across y'all edited your post where I could almost swear I read it that way..... is this no longer the case?
Posted By: jimh406 on 03/04/16 03:45pm

d3500ram wrote:

Wardster... Call me crazy, but did I read where NL was going to provide a new unit?

I can't say if you are crazy or not, only I read that, too. [emoticon]


Posted By: jmckelvy on 03/04/sixteen 04:22pm

jimh425 wrote:

d3500ram wrote:

Wardster... Telephone call me crazy, but did I read where NL was going to provide a new unit?

I can't say if you are crazy or not, but I read that, too. [emoticon]

So did I! What's up?????


06 RAM 3500,Dually,CTD,Auto(ATS Stage 1),QC,4X4,PacBrake,Spyntec Freespin Hubs,60 Gal Titan Tank,EFI Alive, Line-X,Torklifts and SuperHitch,Fastguns
2022 Arctic Fox 990, 275 Watts Solar, ii Grp 31 AGMs
US Navy 1964-1968, two-Bout Vietnam Vet
Posted By: Wardster on 03/04/xvi 04:45pm Nobody'south crazy. The repair failed, so they told me that my unit will be replaced. The new one should go far at the dealer in tardily Apr/early on May. Information technology's refreshing to run into that there are still manufacturers out at that place that stand up behind their production like Northern Lite has.
Posted By: Fitzbev on 03/04/xvi 06:22pm I am and so happy for yous! I was notified today that my new 8'11" SE has arrived and so it's comforting to know NL is a stand up upwardly company. Best of luck with the new i!
Best Regards,
Fitz

2022 F-250 PSD, Platinum, Load Lifter 5000 Ultimate Air Numberless, Helwig Sway Bar, ii" Fender Flares, Front Hitch, Diamond Back Bed Cover, 19.5 Load "E" Tires
2022 Northern Lite 811 QSE.


Posted By: HMS Beagle on 03/04/16 07:24pm

shellbackcva59 wrote:

I'm not sure how you repair something that is more or less composite structure. I would think information technology's a i and washed build.

Actually composite is quite piece of cake to repair, merely requires different skills than you typically notice in an an RV shop. Accept it to a boat repair place. They deal with stuff like this all the time.


Posted By: bigfootford on 03/04/16 07:58pm

HMS Beagle wrote:

shellbackcva59 wrote:

I'm not sure how you repair something that is more than or less composite construction. I would think it'due south a ane and done build.

Really composite is quite like shooting fish in a barrel to repair, just requires different skills than you typically find in an an RV shop. Take information technology to a boat repair place. They bargain with stuff like this all the time.

Problem is, admission to the area that needs repair is problematic. In this case... I believe it is in a difficult area... Gut the interior or area that needs access to the insides and re-do.... I practice non believe it would be a pleasant experience... Equally some on RV.net have done to Bfoots and Nlights.

Jim


Posted By: shellbackcva59 on 03/05/16 05:57am Obviously a camper built with composite construction isn't easy to repair. This ane went back to the factory, probably a 5000 to 6000 mile circular trip. I'one thousand sure the manufacturer would have done his upward near best to make sure it was fixed properly, after eating those costs. I'g certain both the manufacturer and the owner are very disappointed on how this turned out.
Posted By: HMS Beagle on 03/05/16 09:17am "not easy to repair" with a staple gun, some 2x2 pino, and some tin, true. Simply really only as easy if the right methods are used, and the repair will be improve and less visible, substantially good every bit new. This is done on blended boats and shipping every day. Access in a boat is typically no better than an RV, access in a blended sailplane is considerably worse. The problem isn't that composite repair is difficult, just that many fewer people are familiar with it.
Posted By: jimh406 on 03/05/16 09:30am

HMS Beagle wrote:

"not easy to repair" with a staple gun, some 2x2 pine, and some tin, true.

I'm not certain who is repairing using those supplies, but those wouldn't be helpful with my TC either. [emoticon]

In the OP instance, information technology sounds like at that place was a core structural trouble which wouldn't have been piece of cake to set on whatever type of construction. [emoticon]
There are reasons that at that place is more one construction method and tradeoffs of each.

Luckily, that type of failure is extremely uncommon.


Posted By: covered railroad vehicle on 03/05/16 01:18pm I'g still unhappy near my NL camper. I think the work is not proficient. Too many leaks and too many sloppily cut rough openings. I will never get another one.

This merely one-half the problems I had.


Posted By: HMS Beagle on 03/05/16 01:36pm Well you bought an RV. They all suck, but a few brands suck a little less. I've had a few "high end" RVs (Safari/Monoco motorhome, Airstream trailer) and some of the workmanship on them was bloodcurdling. Even fraudulent. Maybe the best example is the awnings mounted with self tapping screws, a couple of them snapped off in the hole, then they hacksawed the heads off of some screws and siliconed them to the holes to cover it up - I'm not kidding, I take pictures! These are the screws removed from the new Safari, supposed to hold the window awnings on. Note the the screw head has articulate hacksaw marks. It was glued over the hole, down in the hole was a snapped off screw. 1 on the other side, also. The reason I took them off was they hadn't used any sealant at all, rain water was running in the hole, down some 120V wiring, and pouring out of an electrical outlet. That's not supposed to happen [emoticon].

[image]


Posted By: jimh406 on 03/05/16 02:59pm HMS Beagle, I agree, and I have to shake my caput when I encounter some choices people make. But, it'south not simply limited to manufacturing. Just an observation, merely I don't have a solution. [emoticon] It'southward probably always been like this, but we just notice it more.
Posted Past: covered wagon on 03/05/16 04:09pm The delamination has happened a full of vii-8 times that I know of. I have kept a record of peoples forum handles on just the ones willing to post about it. That is all I have. How many more than choose not to post? Nosotros will never know.

I realize it's best to motion on, remember positive, go enjoy life with your RV the all-time yous tin can. It'due south hard to let go sometimes though when one had to spend an inordinate amount of time getting things correct.

As an example of enjoyment. I take groovy plans for a great rv risk this summer. Just the anticipation is great enjoyment.

I sincerely hope all other NL owners take great fun with lilliputian or no bug. I think well-nigh take found that to be true.


Posted By: JRJR on 03/05/xvi 08:59pm This is beginning to worry me. I pick up our new NL on Apr 2nd.
John
Posted By: covered wagon on 03/06/16 02:29am Don't worry John most rvs are similar that where you have to work on them. Non are perfect like others have said. It is a labor of love to get them where you want it. I had an unusual amount of issues and took an angry bent, but most times the work will become an enjoyable part of rv buying.
Posted By: TCINTN on 03/06/xvi 11:16am

JRJR wrote:

This is get-go to worry me. I pick up our new NL on April 2nd.
John

John like others I would not worry that much. NL builds a very prissy camper. My 811 is a nifty camper accept where I take messed upwards.My only complaint with my 811 is that whoever put the wallpaper on the inside must have done information technology in the middle of the night without lights.
Other than that I love information technology.


"But if not"
"Nevertheless"
Posted By: gturnbul on x/28/16 09:33am I'yard facing a like problem with my NL 9.6QSE Bought it new in June, 2022. Of course I'm 5 months past any warranty coverage. I have bulges on both sides of the camper at the cab over. Was your unit of measurement ever fixed? How?
Posted By: jimh406 on 10/28/16 09:45am

gturnbul wrote:

I'm facing a similar problem with my NL ix.6QSE Bought it new in June, 2022. Of form I'm 5 months past any warranty coverage. I have bulges on both sides of the camper at the cab over. Was your unit of measurement ever fixed? How?

His unit wasn't stock-still. Information technology was replaced with a new one. I'd give Northern Lite a phone call.


Posted By: KKELLER14K on 10/28/sixteen 01:17pm I will never purchase new or a unit that has composite siding ever again...the OP is lucky...really lucky. Had this been 5 years old...you would take been shown the door. They are all in it for turn a profit...menstruum. I don't care who says who builds the best...I have been turned abroad myself on a delam issue past supposedly one of the best...betwixt my dealer and the manufacturing plant. Who wants to pay for a defective production and wait months to have it fixed? Build a tiny home with replaceable siding or any RV you lot can repair yourself is where I'm at with an issue like this these days. Be warned and learn something here...this is a great real world experience. OK I feel better now...lol. No but in short, be prepared to carry the burden and encumbrance of having to pay to have information technology fixed...information technology happens all the time to good people...and not all plow out this way.
Posted Past: bigfootford on 10/28/sixteen 01:37pm

KKELLER14K wrote:

I will never purchase new or a unit of measurement that has blended siding ever again...the OP is lucky...really lucky. Had this been 5 years old...you would have been shown the door. They are all in it for turn a profit...period. I don't care who says who builds the best...I take been turned away myself on a delam issue by supposedly one of the best...between my dealer and the factory. Who wants to pay for a defective production and await months to have information technology stock-still? Build a tiny home with replaceable siding or any RV you can repair yourself is where I'm at with an outcome like this these days. Be warned and learn something here...this is a great existent globe experience. OK I feel improve now...lol. No but in brusk, be prepared to carry the burden and encumbrance of having to pay to have it stock-still...it happens all the time to good people...and not all turn out this style.

I hold that it would exist a devastating thing to occur and we all hope that the mfg will provide some if not all the compensation needed to right this kind of problem...

I and 100'south of others have had no problems with our Fiberglass trounce campers, just lucky or something else underlying, who knows.

We have had our Bigfoot for 16 years and it has traveled almost 200,000 miles over some extremely crude roads riding on our stiff Ford f250 suspension... The Dalton Highway Alaska and the dirt rock roads in the dorsum lands of Utah etc... We take some cracks in the Gelcoat in a few places and that is it...

Think there have been more Delam's of Chill Fox, Lance and others, especially the nose and under the cabover than Northern Lites and Bigfoots, along with premature ROT in the side lower wings... And in the early on days of Filon etc siding... Oh my.

Jim


Posted By: jimh406 on 10/28/16 02:17pm

KKELLER14K wrote:

I volition never purchase new or a unit of measurement that has composite siding ever once again...the OP is lucky...really lucky.

What are y'all calling blended? BTW, should probably exist a different thread. [emoticon]


Posted Past: Ranger Tim on x/28/16 02:39pm Delamination of composite materials is a consequence of poor construction, poor materials, faulty structure or materials, or material failure -- the listing is long! The RV industry is moving towards blended structures for ease of build and many other reasons. This does non hateful that this approach is a mistake.

Certain manufacturers are prone to take bug with delamination and those tend to be upkeep brands, as shown past the TC shown in the motion-picture show below. This unit was really on the sales lot in April 2022 and was brand new.

[image]

I recently endemic a fiberglass gunkhole that was a premium brand. It developed spider cracks in the floor in the sixth year of ownership. The warranty had expired afterwards 5 years. The manufacturer was responsive to my documentation and performed a complete manufacturing plant repair. It was an extensive replacement of the unabridged floor of the fishing deck and took 2 months as the boat was incorporated into the factory floor menstruum. This kind of customer service may be rare but DOES exist in companies with good business ethics. I have establish these companies tend to be family owned and are usually not in the business organisation of edifice things on the slimmest of margins.

From what I take seen of the RV industry it has a long way to go to get u.s.a. to the perfect camper, but information technology does appear that some brands are giving it at least lip service. Equally the economy swings simply those companies that have good reputations and customer loyalty will persevere. Those that ignore their consumer base do so at their own peril.

This thread has a lot of discussion of NL and it is a lot to digest. I do know that NL is a brand that I would definitely consider when I decide to replace my current unit. While a company cannot peradventure make every client happy every time, there is at least considerable pressure level to do and so in this twenty-four hours of enlightened consumers and the web.


Ranger Tim
2006 F-350 Super Crew King Ranch SRW Bulletproofed
2022 Wolf Creek 840
Upper and Lower StableLoads
Posted Past: KKELLER14K on 10/28/sixteen 04:01pm [image]

What can I say...exist prepared? This is the very reason I rolled into something older and that I could fix myself with a replaceable siding...I lost my a$$ on my last TC that I had custom made....Have y'all seen my pictures of the rear delam because of a speaker leak? Well here you go....not covered says the man...MMM..what?? Been at that place wrecked that. Oh and BTW insurance does not comprehend water damage...cheque your policy.


Posted Past: towpro on 10/28/16 04:31pm Now that I have a camper that came with rear speakers, were you lot the one that came up with a "fix" for this and so before my speakers fail and starting time to leak, I can have a bulwark in place ahead of time?
Forest River Forester 2401R Mercedes Benz.

Sold: 2022 Arctic Fob 990, 2022 Ram 3500, 2022 Open Range


Posted By: KKELLER14K on 10/28/16 05:04pm I was in on the convo only non the fix...but do it before its too belatedly!!..lol

Source: https://forums.trailerlife.com/index.cfm/fuseaction/thread/tid/28707778/print/true.cfm

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